Austenitic
Duplex Steel
Nickel Alloy
Cobalt Alloy

Committed to global industrial innovation with more stable high-quality products and more efficient professional services.

Nickel Alloy 825, UNS N08825, 2.4858, Incoloy 825 Pipe Fittings, Tees, Elbows, Reducers

 

Nickel Alloy 825 fittings, including tees, elbows, and reducers. This alloy offers excellent corrosion resistance in various environments, such as reducing and oxidizing acids, seawater, and brines. It has good mechanical properties at both high and low temperatures. Whether in chemical processing, oil and gas, or marine engineering, these pipe fittings ensure reliable fluid transportation and system connections, providing long - lasting and stable performance in challenging conditions.

 

Materials

Product

Outer Diameter

Wall Thickness

Standard

Austenitic
Duplex Steel
Nickel Alloy
Cobalt Alloy
Ferrite

Elbow/Tee/Reducer

≤2000mm
≤DN2000
≤80"

≤30.96mm
≤Sch160

ASTM-A403
ASTM-A815
EN 10253-4
ASTM-B366

Cap

Stub End

≤800mm
≤DN800
≤32"

 

 

3 quality inspection processes

1. Secondary inspection of raw materials

Our raw materials come from large factories such as Baosteel, TSINGSHAN, Yongxin...Each batch of raw materials requires MTC and PMI. After the raw materials arrive, we conduct PMI and other inspections again to ensure that they meet the requirements.

2. Traceability of the production process

Hongdi is equipped with CNC lathe, automatic laser cutting machine, 1,000tons hydraunlic press, elbow mandrel machine and other major productionequ equipment.

Each process is supervised by experienced engineers and technicians. Each link is supervised by professional qc inspectors and photographed for archiving. The entire process uses process cards to ensure accuracy and traceability.

3. 100% inspection before shipment

MTSCO has professional QC team to conduct a series of inspections and experiments on the fittings, including routine appearance, PMI, size, quantity, NDT and other inspections. At the same time, we also conducts mechanical testing, chemical composition analysis, intergranular corrosion and other laboratory tests. For welded pipe fittings we carry out 100% ultrasonic or radiographic testing of the raw material and pipe fittings.

In addition, we also accept third-party inspection, such as SGS, TUV, and BV. And the factory has obtained ISO 9001, PED, CRN, M650 and TS certificates.

 

超声测试.jpg


Project /Facility name

Country

End user/EPC

Material

Products

Qty(KGS)

Year

Arrow Train 4

Canada

PCL

304/304L

54'' PIPES/FITTINGS

6,100

2024

Edmonton Net Zero Hydrogen Energy Complex

Canada

AIR PRODUCTS

N04400, S31803, SS321H, SS316L, SS304L

WELDED PIPE/PIPE/FITTINGS

350,000

2024

SOREK II DESALINATION PLANT
(The Lagest Dsalination Plant in Israel)

ISRAEL

IDE Technogles/BUTTING

S32750, S31254, SS316L

PIPE/FITTING/PLATE

70,000

2024

FPSO  P80/P83

Brazil

Petrobras

S32750

Fitting and Flange 1''-26''

700,000

2024

Shell Nigeria

Nigeria

Shell

S32750

PIPE/FITTINGS/FLANGE

18,000

2024

 


Application Areas of Alloy 825 Pipe Fitting:

Nickel alloy 825 contains 42% nickel, 30% iron, 21.5% chromium, 3% molybdenum, and added copper and titanium elements. This material exhibits excellent corrosion resistance in high-temperature acidic media and can resist stress corrosion cracking in sulfuric acid, phosphoric acid, and chlorides. The synergistic effect of molybdenum and copper in alloy 825 Pipe Fittings enhances the resistance to local corrosion, and the chromium element forms a stable oxide film, which can withstand oxidation and carburization environments below 980°C. The cold work hardening characteristics enable Reducers and Elbows to maintain high strength, while also having good machinability and weldability, and are suitable for standards such as ASTM B366 and B704.

-Nickel Alloy 825 Tees can replace high-cost Hastelloy alloys in petrochemical, offshore engineering, and nuclear energy equipment, meeting the corrosion resistance requirements in harsh working conditions such as sour oil and gas, and flue gas desulfurization.

-They have high-temperature stability (up to 540°C) and are resistant to chloride ions, and can be used in offshore oil/gas production equipment, especially in acidic gas environments with hydrogen sulfide.

-They are also effective in nuclear fuel reprocessing systems, offshore engineering components, and flue gas desulfurization devices. Their industrial applications also include heat exchangers, pickling tank fittings, and seawater cooling devices in petrochemical refining.


mtsco pipe  fitting (41).jpg

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